Single Side Welding Production Line

Equipment Description:
An advanced welding production line with highly automated single-sided welding and double-sided forming process.
● High efficiency: The assembly line process design, with a   reflow mechanism built into the welding line, eliminates the need for flipping the workpieces, enabling continuous automated production.This significantly enhances operational efficiency and greatly reduces the need for human labor. 
● High quality: The weld formation is stable and consistent, the back weld is aesthetically pleasing, and it reduces the subsequent processing steps. 
● Easy to automate: The process is stable and the parameters are fixed, making it suitable for integration with specialized machines to form an intelligent production line.
		
							

							

													
										The use of assembly line structure design,maximize labor savings.
									
								

													
										Manually write the program and computer program,welding path according to the program set path welding.
									
								

													
										A 135° rotating welding head, suitable for welding of dissimilar nickel sheets. Pure nickel is anti-stick. The welding pressure can be adjusted precisely. The pressure regulating mechanism with a buffer spring can effectively reduce the damage to the battery cells.
									
								

													
										Transparent workstation design structure,which is conducive to timely observation and understanding of the welding situation.
									
								

													
										The backend adopts modular integration technology to flip and weld the B side of the battery after the A side welding is completed. Single-sided welding enhances the welding quality, while the flipping mechanism increases production efficiency.
									
						
												

																					
										
					
Technical Specs details presentation
				
		
Main technical specifications
 
Equipment capacity
50-60PPM
Compatible Battery
18650--32700
Compatible Modules
＜250*400MM(Customizable)
Welding thickness
0.02-0.3MM
Repositioning accuracy
±0.01
Welding head rotation angle
135°
Cooling method
water cooling
Driving method
Pneumatic
Qualification rate
≥99%
Crop rate
≥98%
Welding power source
Transistor/Multi pulse
Qualification rate
≥99%
Crop rate
≥98%
Power
220V 50/60HZ
		
					
Single-sided automated welding
Utilizing modular integration technology, the battery is flipped for welding the B-side after completing the A-side welding. Single-side welding enhances weld quality, while the flipping mechanism boosts production efficiency.
				
					
Rotating welding head
The 135° rotating welding head is highly suitable for welding irregular nickel plates. The pure nickel material can prevent the needle from getting stuck. The welding pressure can be precisely adjusted through the buffer spring pressure regulation mechanism, effectively reducing damage to the battery cells.
				
					
Automatic reflow mechanism
The reflow mechanism is integrated within the welding line. The welding fixtures can be automatically transported to the previous assembly station, thereby saving labor and enhancing work efficiency.
				
					
Intelligent Programming Operation

Supports CAD path import, manual programming, and computer programming. Stores up to 190 welding recipes for flexible and efficient operation.